Thermoforming Processes
Advanced thermoforming expertise built for every production challenge.
Simple Vacuum & Draping
Single Sheet Vacuum Forming
Twin Sheet Forming
Pressure Forming
Plastitel USA serves as a central thermoforming partner for companies across industries, applications, and production scales. From functional enclosures to structural assemblies and high-definition cosmetic parts, thermoforming is engineered to align performance, geometry, and production intent.
Our teams work closely with each program to identify the thermoforming process best suited to the part, the material, and the manufacturing objectives. Process selection, material behavior, forming strategy, and trimming requirements are defined together to support stable dimensions, controlled thickness distribution, and consistent surface quality from prototype through full production.
Process Engineering
Process definition that guides performance, quality, and scalability.
Every thermoforming program begins with a structured evaluation of geometry, material selection, sheet thickness, and functional requirements. Heating profiles, forming sequence, cooling behavior, and trim strategy are engineered around real production conditions to support repeatable output, dimensional stability, and long-term manufacturing efficiency.
Simple Vacuum & Draping
Versatile forming solutions for large, contoured, and functional parts.
Simple vacuum forming and drape forming support a wide range of part geometries where material flow and surface continuity drive performance. These processes are engineered to manage stretch, definition, and thickness distribution across broad surfaces, supporting functional geometry, consistent appearance, and scalable production.
Single Sheet Vacuum Forming
Adaptable forming for complex geometry and consistent production output.
Single sheet vacuum forming supports programs that require controlled geometry, predictable thickness distribution, and efficient production flow. The process is engineered to preserve critical features, support downstream trimming and handling, and maintain consistent part-to-part performance across production volumes.
Pressure Forming
High-definition thermoforming for elevated surface and detail requirements.
Pressure forming enhances material definition through controlled forming force. This process supports parts that require refined aesthetics, sharper feature definition, and tighter dimensional control, while maintaining the flexibility and scalability of thermoforming.
Twin Sheet Forming
Integrated structural assemblies formed as a single component.
Twin sheet forming produces hollow, rigid structures by forming and bonding two sheets into one unified part. This approach supports lightweight structural performance, integrated features, and consistent geometry, making it well suited for applications requiring strength, depth, and functional integration.
Program Capability
A unified thermoforming platform built to support any industry.
Thermoforming programs at Plastitel USA advance through a fully integrated workflow connecting engineering, tooling, forming, and production execution. This structure supports concurrent development, efficient scaling, and consistent quality across diverse industries, applications, and production requirements.
More Works
(GQ® — 02)
©2024
Thermoforming Processes
Advanced thermoforming expertise built for every production challenge.
Simple Vacuum & Draping
Single Sheet Vacuum Forming
Twin Sheet Forming
Pressure Forming
Plastitel USA serves as a central thermoforming partner for companies across industries, applications, and production scales. From functional enclosures to structural assemblies and high-definition cosmetic parts, thermoforming is engineered to align performance, geometry, and production intent.
Our teams work closely with each program to identify the thermoforming process best suited to the part, the material, and the manufacturing objectives. Process selection, material behavior, forming strategy, and trimming requirements are defined together to support stable dimensions, controlled thickness distribution, and consistent surface quality from prototype through full production.
Process Engineering
Process definition that guides performance, quality, and scalability.
Every thermoforming program begins with a structured evaluation of geometry, material selection, sheet thickness, and functional requirements. Heating profiles, forming sequence, cooling behavior, and trim strategy are engineered around real production conditions to support repeatable output, dimensional stability, and long-term manufacturing efficiency.
Simple Vacuum & Draping
Versatile forming solutions for large, contoured, and functional parts.
Simple vacuum forming and drape forming support a wide range of part geometries where material flow and surface continuity drive performance. These processes are engineered to manage stretch, definition, and thickness distribution across broad surfaces, supporting functional geometry, consistent appearance, and scalable production.
Single Sheet Vacuum Forming
Adaptable forming for complex geometry and consistent production output.
Single sheet vacuum forming supports programs that require controlled geometry, predictable thickness distribution, and efficient production flow. The process is engineered to preserve critical features, support downstream trimming and handling, and maintain consistent part-to-part performance across production volumes.
Pressure Forming
High-definition thermoforming for elevated surface and detail requirements.
Pressure forming enhances material definition through controlled forming force. This process supports parts that require refined aesthetics, sharper feature definition, and tighter dimensional control, while maintaining the flexibility and scalability of thermoforming.
Twin Sheet Forming
Integrated structural assemblies formed as a single component.
Twin sheet forming produces hollow, rigid structures by forming and bonding two sheets into one unified part. This approach supports lightweight structural performance, integrated features, and consistent geometry, making it well suited for applications requiring strength, depth, and functional integration.
Program Capability
A unified thermoforming platform built to support any industry.
Thermoforming programs at Plastitel USA advance through a fully integrated workflow connecting engineering, tooling, forming, and production execution. This structure supports concurrent development, efficient scaling, and consistent quality across diverse industries, applications, and production requirements.
More Works
(GQ® — 02)
©2024
Thermoforming Processes
Advanced thermoforming expertise built for every production challenge.
Simple Vacuum & Draping
Single Sheet Vacuum Forming
Twin Sheet Forming
Pressure Forming
Plastitel USA serves as a central thermoforming partner for companies across industries, applications, and production scales. From functional enclosures to structural assemblies and high-definition cosmetic parts, thermoforming is engineered to align performance, geometry, and production intent.
Our teams work closely with each program to identify the thermoforming process best suited to the part, the material, and the manufacturing objectives. Process selection, material behavior, forming strategy, and trimming requirements are defined together to support stable dimensions, controlled thickness distribution, and consistent surface quality from prototype through full production.
Process Engineering
Process definition that guides performance, quality, and scalability.
Every thermoforming program begins with a structured evaluation of geometry, material selection, sheet thickness, and functional requirements. Heating profiles, forming sequence, cooling behavior, and trim strategy are engineered around real production conditions to support repeatable output, dimensional stability, and long-term manufacturing efficiency.
Simple Vacuum & Draping
Versatile forming solutions for large, contoured, and functional parts.
Simple vacuum forming and drape forming support a wide range of part geometries where material flow and surface continuity drive performance. These processes are engineered to manage stretch, definition, and thickness distribution across broad surfaces, supporting functional geometry, consistent appearance, and scalable production.
Single Sheet Vacuum Forming
Adaptable forming for complex geometry and consistent production output.
Single sheet vacuum forming supports programs that require controlled geometry, predictable thickness distribution, and efficient production flow. The process is engineered to preserve critical features, support downstream trimming and handling, and maintain consistent part-to-part performance across production volumes.
Pressure Forming
High-definition thermoforming for elevated surface and detail requirements.
Pressure forming enhances material definition through controlled forming force. This process supports parts that require refined aesthetics, sharper feature definition, and tighter dimensional control, while maintaining the flexibility and scalability of thermoforming.
Twin Sheet Forming
Integrated structural assemblies formed as a single component.
Twin sheet forming produces hollow, rigid structures by forming and bonding two sheets into one unified part. This approach supports lightweight structural performance, integrated features, and consistent geometry, making it well suited for applications requiring strength, depth, and functional integration.
Program Capability
A unified thermoforming platform built to support any industry.
Thermoforming programs at Plastitel USA advance through a fully integrated workflow connecting engineering, tooling, forming, and production execution. This structure supports concurrent development, efficient scaling, and consistent quality across diverse industries, applications, and production requirements.
More Works
©2024