Engineering & Tooling
Engineering depth that converts directly into production performance.
Feasibility Analysis
In-House Tooling
DFM
Mold Design
Plastitel USA operates as an integrated engineering and tooling partner for complex thermoformed parts and assemblies. Engineering, tooling, and manufacturing function as a single system to secure manufacturability, dimensional precision, surface quality, and scalability from the earliest stages of development through full production.
Feasibility Analysis
Early technical validation that defines what is achievable.
Every project begins with a comprehensive feasibility review centered on forming behavior, thermal control, geometry limitations, tolerance strategy, aesthetic requirements, and production viability. This analysis establishes clear technical boundaries and ensures design and tooling decisions are grounded in real manufacturing conditions.
Product Engineering DFM
Engineering parts around real manufacturing conditions.
Product engineering at Plastitel USA embeds design for manufacturability directly into development. Geometry, wall transitions, draft strategy, radii, and functional interfaces are engineered to support tight dimensional control and consistent surface quality. This approach delivers repeatable results that exceed standard industry expectations.
Mold Design
Precision mold design built for consistency and longevity.
Mold design is driven by forming and cooling behavior under sustained production conditions. Draft, venting, surface finish, and structural integrity are engineered to ensure reliable release, stable dimensions, and long term durability, minimizing variation and simplifying quality control.
Tooling Engineering
Tooling engineered as a complete production system.
Tooling is designed to support cycle efficiency and process stability. Cooling performance, trim integration, and handling considerations are engineered directly into the tool to maintain consistent output and predictable production performance.
In House Tooling
Full control from prototype through production.
Plastitel USA machines its tooling in house, with tooling design and fabrication fully integrated into our manufacturing operations. This structure ensures accurate translation of engineering requirements into tooling, consistent build quality, and reliable performance throughout production.
Program Capability
Structured to support complex and concurrent development.
Plastitel USA supports technically demanding parts and assemblies across all phases, from early prototyping through full scale production. Engineering, tooling, and manufacturing operate as a unified workflow, allowing projects to advance quickly while maintaining precision, aesthetics, and repeatability.
More Works
(GQ® — 02)
©2024
Engineering & Tooling
Engineering depth that converts directly into production performance.
Feasibility Analysis
In-House Tooling
DFM
Mold Design
Plastitel USA operates as an integrated engineering and tooling partner for complex thermoformed parts and assemblies. Engineering, tooling, and manufacturing function as a single system to secure manufacturability, dimensional precision, surface quality, and scalability from the earliest stages of development through full production.
Feasibility Analysis
Early technical validation that defines what is achievable.
Every project begins with a comprehensive feasibility review centered on forming behavior, thermal control, geometry limitations, tolerance strategy, aesthetic requirements, and production viability. This analysis establishes clear technical boundaries and ensures design and tooling decisions are grounded in real manufacturing conditions.
Product Engineering DFM
Engineering parts around real manufacturing conditions.
Product engineering at Plastitel USA embeds design for manufacturability directly into development. Geometry, wall transitions, draft strategy, radii, and functional interfaces are engineered to support tight dimensional control and consistent surface quality. This approach delivers repeatable results that exceed standard industry expectations.
Mold Design
Precision mold design built for consistency and longevity.
Mold design is driven by forming and cooling behavior under sustained production conditions. Draft, venting, surface finish, and structural integrity are engineered to ensure reliable release, stable dimensions, and long term durability, minimizing variation and simplifying quality control.
Tooling Engineering
Tooling engineered as a complete production system.
Tooling is designed to support cycle efficiency and process stability. Cooling performance, trim integration, and handling considerations are engineered directly into the tool to maintain consistent output and predictable production performance.
In House Tooling
Full control from prototype through production.
Plastitel USA machines its tooling in house, with tooling design and fabrication fully integrated into our manufacturing operations. This structure ensures accurate translation of engineering requirements into tooling, consistent build quality, and reliable performance throughout production.
Program Capability
Structured to support complex and concurrent development.
Plastitel USA supports technically demanding parts and assemblies across all phases, from early prototyping through full scale production. Engineering, tooling, and manufacturing operate as a unified workflow, allowing projects to advance quickly while maintaining precision, aesthetics, and repeatability.
More Works
(GQ® — 02)
©2024
Engineering & Tooling
Engineering depth that converts directly into production performance.
Feasibility Analysis
In-House Tooling
DFM
Mold Design
Plastitel USA operates as an integrated engineering and tooling partner for complex thermoformed parts and assemblies. Engineering, tooling, and manufacturing function as a single system to secure manufacturability, dimensional precision, surface quality, and scalability from the earliest stages of development through full production.
Feasibility Analysis
Early technical validation that defines what is achievable.
Every project begins with a comprehensive feasibility review centered on forming behavior, thermal control, geometry limitations, tolerance strategy, aesthetic requirements, and production viability. This analysis establishes clear technical boundaries and ensures design and tooling decisions are grounded in real manufacturing conditions.
Product Engineering DFM
Engineering parts around real manufacturing conditions.
Product engineering at Plastitel USA embeds design for manufacturability directly into development. Geometry, wall transitions, draft strategy, radii, and functional interfaces are engineered to support tight dimensional control and consistent surface quality. This approach delivers repeatable results that exceed standard industry expectations.
Mold Design
Precision mold design built for consistency and longevity.
Mold design is driven by forming and cooling behavior under sustained production conditions. Draft, venting, surface finish, and structural integrity are engineered to ensure reliable release, stable dimensions, and long term durability, minimizing variation and simplifying quality control.
Tooling Engineering
Tooling engineered as a complete production system.
Tooling is designed to support cycle efficiency and process stability. Cooling performance, trim integration, and handling considerations are engineered directly into the tool to maintain consistent output and predictable production performance.
In House Tooling
Full control from prototype through production.
Plastitel USA machines its tooling in house, with tooling design and fabrication fully integrated into our manufacturing operations. This structure ensures accurate translation of engineering requirements into tooling, consistent build quality, and reliable performance throughout production.
Program Capability
Structured to support complex and concurrent development.
Plastitel USA supports technically demanding parts and assemblies across all phases, from early prototyping through full scale production. Engineering, tooling, and manufacturing operate as a unified workflow, allowing projects to advance quickly while maintaining precision, aesthetics, and repeatability.
More Works
©2024